Acrylic lenses have the advantages of light weight, high quality, low price, and easy forming. Its forming methods include casting, injection molding, machining and manufacturing, and acrylic sheet thermoforming. Machining, manufacturing and molding, using high-precision CNC processing appearance design, can be mass-produced, with simple technology and low cost. Therefore, its application is gradually becoming widespread, and it is currently widely used in various industries such as electronic device control panels, instrumentation, cars, and electrical products.
Because the price of acrylic sheet raw materials is compared with the price of general transparent raw materials, there are many low-quality, high-quality and inexpensive substitutes on the sales market. This alternative is also called "acrylic board", in fact it is a general plexiglass board or sandwich board (also called sandwich board). General plexiglass board is cast with general plexiglass board cracking material and melanin. The surface strength is low and it is easy to fade. The actual effect of polishing with fine sand is poor. The sandwich panel has only a thin layer of acrylic on the surface, and ABS plastic in the middle. It is easy to delamination due to heat expansion and contraction in the application. The authenticity of acrylic sheets can be distinguished from the slight color cast on the cross section of the sheet and the actual effect of polishing.
Acrylic lenses have been widely used in various electronic equipment window control panels, nicknamed acrylic sheets. Acrylic sheets generally need to undergo the following steps to be formed. 1. Only cut the board (generally the original board is only 1650*1220, etc.) It must be changed into a sheet with a CNC machine cutting machine for suitable packaging and printing); 2. Cleaning (eliminate cutting powder); 3. Silk screen ink (pattern design of silk screen ink customer design scheme); 4. Film (protection) The film is not damaged during production, processing and transportation); 5. CNC laser cutting (precisely shaped according to customer satisfaction, and can be rounded); 6. automatic cleaning; 7. vacuum packaging.
Acrylic lenses have optically active side hydroxyl groups, and have significant water absorption. The water absorption is generally 0.3%-0.4%. The acrylic panel must be dry before forming. The dryness standard is 80℃-85℃ for 4-5h. . Acrylic lenses have reasonable and significant non-Newtonian fluid characteristics within the temperature range of forming, production and processing. The melt viscosity will decrease significantly with the expansion of the shear rate, and the melt viscosity is also very sensitive to temperature changes. Therefore, for the forming and processing of polymethyl methacrylate, increasing the forming working pressure and temperature can significantly reduce the viscosity of the solution and obtain good circulation. The initial fluidity temperature of acrylic lens is about 160℃, and the initial dissolution temperature is higher than 270℃, which has a wide range of production and processing temperature.
The above explanation is the importance of acrylic lenses in electronic products. I hope that after reading it, it will be helpful to you. If you want to know more about acrylic lenses, please contact customer service online or call our company’s services Hotline (upper right corner of the website) for consultation, we will be happy to provide you with quality service!